Oak Ridge scientists spent 8 weeks 3D-printing a 2-ton, 6-foot steel mold for Boeing’s NASA plan

A team at the US Department of Energy’s Oak Ridge National Laboratory (ORNL) has spent eight weeks 3D-printing a massive steel mold that stands 6 feet tall, measures 4 feet wide and weighs nearly 2 tons. The tool, developed with Boeing, is designed for manufacturing thermoplastic composite aircraft components and will contribute to NASA’s Hi-Rate Composite Aircraft Manufacturing (HiCAM) project.